Extruded Aluminum Enclosures

$450.00

Extruded aluminum enclosures are made of two aluminum extrusions (or side rails, as they’re also known), along with a front, rear, top and bottom panels.

Protocase currently offers two stocked 6063 aluminum extrusions:

Extruded aluminum enclosures are extremely useful for creating PCB enclosures, as the extrusion’s slots allow for easy mounting of printed circuit boards.

Protocase can build your completely customized extruded aluminum enclosures in 2-3 days, in the quantity you require (there is no minimum order – ever!). We offer a wide variety of custom finishes in order to achieve a professional, high-quality look, as well as custom cutouts, fasteners and other hardware.

For an even more durable and sophisticated option, check out our Hybrid Enclosures.

Category:

Description

Materials:

Our stocked extrusions are 6063 Aluminum.

Top and bottom panels specifically must be 0.064″ (mm) 5052 aluminum in order to fit the aluminum extrusion’s slots.

The front and rear panels in an extruded aluminum enclosure are also typically 5052 aluminum, though any of our stocked sheet metal may be used instead.

You can mix the panel types to have different combinations, as well as make other customization to the panels. For instance, you can extend the sides of the front panel in order to mount the enclosure in a rack, or you can bend out the bottom flanges to use as mounting flanges for securing the enclosure in position.

Fasteners:

We use #6 thread-forming screws for attaching the front and rear panels.

Self-clinching fasteners cannot be inserted into an aluminum extrusion unless a particular area on the extrusion is CNC machined first in order to insert the fasteners.

Fasteners can be installed in any of the enclosure’s panels, as long as the fastener doesn’t interfere with the extrusion once the enclosure is assembled.

Finishes:

The aluminum extrusions (side rails) come in a bare aluminum mill finish. Powdercoat and/or chem filmed can be applied to the extrusion as a secondary finish. We do not recommend applying anodizing to aluminum extrusions.

The panels in an extruded aluminum enclosure can have many of our finishes applied (either for all four panels, or part-by-part):

  • Powdercoat
  • Chem-Film Coating
  • Anodizing*
  • Grained Finish
  • Vibratory Finish
  • Masking

Graphics & Permanent Marking:

The panels in an extruded aluminum enclosure can have graphics and other marking applied:

  • Digital Printing
  • Silkscreening
  • Machined Engraving
  • Dot Peening

Key Dimensions:

1U Extruded Enclosure 2U Extruded Enclosure
External Height 1.72″ | 43.688 mm 3.47″ | 88.138 mm
Internal Height 1.443″ | 36.6mm 3.194″ | 81.1mm
Maximum Length 35.0″ | 889.0mm 35.0″ | 889.0mm
Maximum Width 23.0″ | 584.2mm 23.0″ | 584.2mm
Minimum Length 2.0″ | 50.8mm 2.0″ | 50.8mm
Minimum Width 1.625″ | 41.275mm 1.625″ | 41.275mm

We are happy to provide custom or non-stock extrusion profiles for additional charges and an extended lead time.

Additional information

Weight 0.5 g
Dimensions 584 × 500 × 150 mm